With limited floor space, maximizing storage capacity is one of the biggest challenges for factory owners. One Tech’s warehouse racking solutions for a 100m² factory help businesses make the most of every square meter, organize goods systematically, and improve warehouse management efficiency.
From flexible slotted angle racks and heavy-duty medium-duty rack to Selective pallet racks and Mezzanine flooring systems that expand storage vertically, every solution is designed to meet the practical requirements of different manufacturing facilities.
1. Recommended warehouse racking systems for a 100m² factory
1.1. Light-duty rack for a 100m² warehouse
Compact, flexible, and highly customizable, light-duty rack is an ideal solution for storing tools, spare parts, accessories, and lightweight products in a 100m² factory.
The rack frame is manufactured from powder-coated slotted angle steel for excellent corrosion resistance, while the shelves are reinforced with steel panels for improved strength. Customers can choose between two assembly options:
- Bolt-connected racks for maximum durability and easy disassembly.
- Boltless clip-in racks for faster installation.
Each shelf supports 80–100 kg, making it suitable for storing small goods, components, tools, and lightweight finished products. Thanks to its modular design, shelf heights can be adjusted easily to maximize available storage space.
1.2. Medium-duty racking for a 100m² warehouse
For factories storing heavier or bulkier products, medium-duty racking offers an ideal balance between load capacity and operational flexibility.
Built with robust Omega steel frames and steel or wooden shelf panels, this warehouse racking system supports 200–700 kg per level, ensuring safe storage for medium-weight goods.
Besides its exceptional durability, medium-duty rack is highly versatile. It is suitable for storing raw materials, semi-finished products, finished goods, or palletized items that require forklift handling. Rack dimensions and colors can also be customized to maximize vertical storage while maintaining clear and efficient aisles.
1.3. Heavy-duty warehouse racking for a 100m² factory
For factories handling large quantities of heavy goods or operating continuous production and logistics activities, heavy-duty pallet racking is the most efficient storage solution.
Constructed from high-strength structural steel, these systems support loads ranging from 800 kg to over 6,000 kg per level, ensuring outstanding durability while improving warehouse operations.
Common heavy-duty warehouse racking systems include:
- Selective Pallet Rack: The most widely used pallet racking system, allowing direct access to every pallet location. Suitable for warehouses with diverse products and frequent stock movement.
- Double Deep Rack: Stores pallets two rows deep, significantly increasing storage density compared to Selective racking while maintaining relatively quick access. Best suited for products with fewer SKU variations.
- Drive-In Rack: Eliminates multiple aisles to maximize storage density by up to 70%. Operates on the FILO (First In, Last Out) principle, making it ideal for homogeneous products stored over longer periods.
- Flow Rack (Gravity Roller Rack): Utilizes gravity rollers to move products automatically from the loading side to the picking side following the FIFO (First In, First Out) principle. Ideal for products with expiration dates or high inventory turnover.
- Mezzanine Floor System: Adds one or multiple elevated floors above the storage area, effectively doubling or tripling usable warehouse space without expanding the building footprint. Suitable for combining storage and working areas.
- Cantilever Rack: Designed with horizontal arms extending from upright columns, making it the perfect solution for storing long and oversized materials such as steel pipes, timber, steel bars, aluminum profiles, and fabric rolls.
2. Criteria for choosing warehouse racking for a 100m² factory
Although a 100m² warehouse may seem relatively small, selecting the right warehouse racking system can significantly increase storage capacity and improve operational efficiency. The following criteria should be considered when choosing a storage solution.
Maximize vertical storage space
Warehouse capacity depends not only on floor area but also on available height. Selecting racks with appropriate heights and shelf levels helps increase storage capacity while minimizing floor clutter. Sufficient clearance should also be maintained for manual handling or forklift operations.
Match your Inventory flow
Different warehouses require different storage strategies.
Warehouses with frequent stock movement should prioritize racking systems that provide direct access to every storage location, reducing picking time and improving efficiency.
For long-term storage, high-density systems with fewer aisles offer better space utilization and increased storage capacity.
Ensure structural safety and load capacity
Warehouse racks must safely support stored goods under continuous operation. High-quality structural steel, durable powder coating, and precision welding contribute to long service life and corrosion resistance.
Businesses should also evaluate floor load capacity and install proper anti-collapse and anti-vibration components to ensure safety for both employees and stored products.
Flexible expansion and future upgrades
An ideal warehouse racking system should not only meet current storage requirements but also adapt to future business growth.
Modular designs allow shelf heights to be adjusted, additional rack bays to be installed, and different storage systems to be integrated, helping businesses reduce future investment costs while adapting quickly to operational changes.
3. One Tech Rack – Professional warehouse racking supplier for 100m² factories
With more than 10 years of experience in manufacturing and installing industrial storage systems, One Tech Rack is one of Vietnam’s leading suppliers of warehouse racking solutions for 100m² factories.
We provide a complete range of storage systems, including:
- Light-duty rack
- Medium-duty rack
- Heavy-duty pallet racking
Our products are custom-designed according to actual warehouse dimensions, load requirements, and product characteristics, ensuring optimal storage performance for every project.
All One Tech Rack warehouse racks are manufactured from premium structural steel with durable powder-coated finishes, providing excellent strength, corrosion resistance, and long-term reliability.
In addition to manufacturing high-quality products, One Tech Rack provides a complete turnkey service, including:
- Site survey
- Professional consultation
- Technical design
- Manufacturing
- On-site installation
- Long-term warranty
More than simply supplying warehouse racks, One Tech Rack works as a long-term partner, helping businesses maximize storage capacity, improve warehouse efficiency, and reduce operational costs.
Warehouse racking plays a vital role in organizing inventory, protecting goods, and ensuring efficient warehouse operations. With custom-designed storage solutions and a wide range of racking systems, One Tech Rack enables businesses to maximize every square meter of warehouse space while maintaining convenient access and efficient inventory management.
